Energy18 weeks

Energy Operations Optimization: Real-Time Grid Monitoring for Utility Company

A utility company serving 2 million customers required real-time grid monitoring and predictive maintenance capabilities. We built an IoT analytics platform using Fabric Real-Time Intelligence that reduced outages by 30%.

30%
Fewer Outages
Real-time
Grid Visibility
45%
Faster Storm Response
2M
Customers Served
$6M
Annual Savings
SAIDI
Improved 28%

The Challenge

This electric utility served 2 million customers across a service territory spanning 15,000 square miles. Their aging SCADA system provided basic grid monitoring but lacked analytical capabilities. Outage response was reactive — crews dispatched after customers called to report power loss. Equipment failures accounted for 60% of unplanned outages, but there was no predictive capability to identify at-risk assets. The utility faced increasing regulatory scrutiny on reliability metrics (SAIDI, SAIFI, CAIDI) and needed to demonstrate improvement to the public utilities commission.

Our Solution

Deployed smart grid sensors and integrated existing SCADA data feeds into Azure IoT Hub, streaming 500,000+ data points per minute from substations, transformers, feeder lines, and smart meters into Fabric Real-Time Intelligence.

Built KQL-based anomaly detection rules that identify abnormal voltage patterns, transformer overloading, phase imbalances, and vegetation contact signatures. Alerts route to the operations center dashboard and mobile devices for field crews.

Developed predictive maintenance models that analyze historical equipment failure patterns combined with real-time sensor data, weather forecasts, and load projections to predict asset failures 1-2 weeks in advance.

Created an operations center dashboard in Power BI with real-time grid topology visualization, outage heat maps, crew dispatch tracking, and reliability metric monitoring (SAIDI/SAIFI/CAIDI) against regulatory targets.

Implemented storm preparation analytics that combine weather forecast data with asset vulnerability models to pre-position crews and materials before severe weather events, reducing storm response times by 45%.

Results

30%Fewer Outages

Predictive maintenance and vegetation management reduced unplanned outages by 30% year-over-year.

Real-timeGrid Visibility

500,000+ data points per minute from smart grid sensors provide real-time operational awareness.

45%Faster Storm Response

Pre-positioning crews and materials based on weather predictions cut storm restoration time nearly in half.

2MCustomers Served

Improved reliability metrics directly benefiting 2 million residential and commercial customers.

$6MAnnual Savings

Reduced equipment replacement costs through condition-based maintenance instead of time-based schedules.

SAIDIImproved 28%

System Average Interruption Duration Index improved 28%, exceeding regulatory commission targets.

Implementation Methodology

1

Phase 1 (Weeks 1-4): IoT infrastructure. Deployed smart grid sensors, integrated SCADA feeds, configured Azure IoT Hub, and established real-time data pipelines into Fabric.

2

Phase 2 (Weeks 5-9): Real-time analytics. Built KQL anomaly detection rules, operations center dashboard, outage management visualization, and crew dispatch tracking.

3

Phase 3 (Weeks 10-14): Predictive models. Developed equipment failure prediction models, vegetation management analytics, and storm preparation decision support tools.

4

Phase 4 (Weeks 15-18): Deployment and optimization. Rolled out to operations center, trained dispatchers and field crews, tuned alert thresholds, and established monitoring protocols.

Technology Stack

Microsoft Fabric Real-Time IntelligenceAzure IoT HubKQL DatabasePower BI PremiumSCADA IntegrationWeather APIFabric Data ScienceOn-Premises Data Gateway
Timeline: 18 weeksTeam: 8 consultants (2 IoT specialists, 2 data engineers, 1 data scientist, 2 BI developers, 1 PM)

Frequently Asked Questions

How does predictive maintenance work for utility equipment?
We analyze patterns in voltage, current, temperature, and dissolved gas data from transformers and other equipment. Machine learning models trained on 5 years of failure history identify signatures that precede failures by 1-2 weeks. This enables planned replacements during low-load periods instead of emergency responses during peak demand.
How do you handle NERC CIP compliance?
All grid data stays within the NERC CIP electronic security perimeter. Fabric deployment uses private endpoints, data is encrypted at rest and in transit, access requires multi-factor authentication with role-based permissions, and all data access is logged for compliance audit evidence.
What types of sensors are deployed?
We deployed distribution line sensors (voltage, current, fault detection), transformer monitors (temperature, dissolved gas, load), smart reclosers, weather stations, and integrated data from existing smart meters. Total deployment covers 500+ grid assets across the 15,000 square mile service territory.

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